Analysis of the reasons for the serious wear of grinding rollers_Vertical Roller Mill

09 Feb,2023 UTC+8 Views:


The grinding roller is the part used to grind materials in the vertical roller mill equipment. Although it looks like a small part, it bears the huge pressure and vibration during operation, and the operating environment is a high temperature of about 200 ℃, so wear and tear is severe.

grinding roller for vertical mill.jpg

What are the reasons for the serious wear of the grinding roller?

1. Poor bearing quality

During the operation of the equipment, the vibration of poor quality bearings is obviously too large, and the feeding volume is low, which can easily lead to bearing damage. In order to reduce the interruption of the entire vertical roller mill system after bearing damage, it is necessary to use good quality bearings Reduce the tedious process and affect the work process.

2. Insufficient lubricating oil for grinding roller

Insufficient amount of lubricating oil will cause serious friction between the grinding roller and the bearing, generate a lot of heat, which cannot be dissipated in time, and the poor lubrication effect will affect the operation of the machine and reduce its service life.

3. Poor quality of lubricating oil

The lubricating oil must be of good quality and high cost performance in order to achieve a certain benefit. The type of lubricating oil is poor, and the lubrication effect is not good, so that a good oil film cannot be formed between the bearing and the slideway. The high temperature of the bearing will seriously shorten the service life of the bearing, lead to waste of materials, seriously affect the progress of the entire project, and reduce the profit of the enterprise.

4. Uneven distribution of grinding materials

Daily observation and recording of the material entering the grinding, it can be found that when the material layer is large, the work of the grinding roller will increase at this time, the corresponding wear will be more serious, and it will also cause the accumulation of the material; after the material enters the grinding, it is easy to deviate from the grinding disc center, resulting in long-term high-load operation of the grinding roller bearings and damage to the bearings.

Generally, the vertical roller mill is equipped with 3-6 grinding rollers, and each grinding roller is installed on the same shaft and rotates at different speeds to achieve a good grinding effect. In order to ensure the efficient operation of the mill, the operator must regularly check the wear of the grinding rollers, find out and solve them in time, which can not only prolong the service life of the components, but also improve the working efficiency of the whole machine!